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Increase Your Production. Expand Your Business.

The Pallet PRO is the flagship product in our line of pallet machines. It’s been manufactured since 1995 after evolving from the SBPM and Buck machines.

With collated nail and pneumatic non-stop nailing, this two operator pallet system1 is capable of producing between 800-1,200 pallets/shift.

The Pallet PRO offers the best blend of production and affordability, making it the best valued pallet machine on the market. With the ability to build pallets up to 60 x 60 inches on a standard Pallet PRO and numerous add-on options, the Pallet PRO will allow your business to thrive and keep you ahead of your competitors.



With an industrial design, the Pallet PRO is well constructed and durable, ensuring years of dependable service. There are Pallet PRO’s that have been in production for over 20 years.

Customer Satisfaction

Many customers have been so satisfied with their Pallet PRO that they’ve bought additional machines to increase their output.


Compared to similar pallet machines, you won’t find this volume of production and quality at such a competitive price.

Stacked text stating 1200 pallets per 8hour shift
“We’ve owned other nail machines but sold them due to long lead times for changeovers to different size pallets.
To be competitive in today’s market it’s essential for any new pallet manufacturer to own a quality-built Rayco Pallet PRO; otherwise your labor costs will eat up your profit. They have a quality top-notch team that’s always willing to help & answer any questions.”

Dekalb, IL USA

Rayco was very helpful in getting us up & running. They worked closely with us through the challenges of the startup of our first automated nailer. They are very easy to work with and provide great customer service. We like our Pro because it is easy to operate with one man, easy to maintain, and easy to troubleshoot. The Pro likes to be worked and it shows up to perform everyday.

Stephenson, MI USA

Financing Available

Whether you’re a family-owned business or company adding your 50th location, trust our partners at ACG Equipment Finance to make owning your new Pallet Pro or Edge easy and hassle-free.


Gantry of Rayco Pallet Pro showing air tank and pneumatic nailers


The Pallet PRO operates faster, costs less to maintain, and has less downtime than hydraulic machines.

Panel of air gauges and knobs on Rayco Pallet Pro


Parts on the Pallet PRO are accessible. Adjustments to tools and trigger pressure can be made from the operator’s side.

Close up of hoses with quick air disconnects coming into a hydraulic part


The Pallet PRO’s quick disconnects allow individuals to disconnect air lines using their hands instead of always requiring a tool.

Close up of control panel of Rayco Pallet Pro showing various touch enabled buttons


The Pallet PRO uses a PLC interface for operation feedback. It allows technicians to help diagnose problems over the phone.


Depending on your production needs & pallet requirements, the Pallet PRO can be fitted with several options that extend its functionality.

Non-Standard Voltage

The Pallet PRO machine is wired standard for 230 V, 3 phase. If your electrical requirements are not 230 V, 3-phase, we do offer the option of wiring your machine at a different voltage or phase.

Fourth Stringer Package

The standard Pallet PRO machine comes with three stringers. If you manufacture pallets with four stringers, this additional option will include everything needed to build pallets with four stringers.

Flush End Board (FEB) Package

The FEB Package will ensure your Pallet PRO machine will build pallets with the lead deck board flushed with the lead edge of the stringers every time.

This feature not only upholds quality standards but will also increase production by allowing the operator to move quicker since the tedious step of ensuring the lead deck boards are flush with the lead edge of the stringers has been eliminated.

Programmable Nail Placement (PNP) Package

The Pallet PRO comes standard with photo eye sensors that read nail tabs signaling the nail tools when to fire. These nail tabs must be manually configured for each nail pattern.

The PNP Package allows you to program your nail placement patterns. This means each nail pattern for each pallet can be stored and can be programmed to run with a few clicks on the Red Lion interface instead of having to adjust every nail tab.

Quick Change Package

For pallet width changeovers, the stringer rail jigs must be adjusted in order to build the different pallet size.

The Pallet PRO standard requires you to adjust the stringer rail jigs using hand tools and a tape measure for each stringer board you are adjusting.

The Quick Change Package allows you to change each stringer board position by only using a hand crank on the rear of the machine to adjust each stringer rail jig uniformly.

Spare Parts Package

The Pallet PRO machine is made up of many parts.

The Spare Parts Package includes key components and items more susceptible to wear and tear. This package will give you peace of mind knowing that you have these items stocked and ready to go so that any downtime you may experience will be limited.

Additional 10’ Outfeed Roll Table

The Pallet PRO comes with one 10’ outfeed roll table standard. However, if you want to feed the pallets directly to your docking area, we offer additional 10’ outfeed roll tables to extend your conveyor line.

An extra table will also allow you to stage more pallet stacks so your operator does not have to stop production due to waiting on a fork lift to become available.

PAL Nail Tools

The nail tools do not come with the standard Pallet PRO machine, but can be purchased with your Pallet PRO.

We offer MAX CN70/PAL and MAX CN80/PAL nail tools. The MAX CN70/PAL can fire nails with a maximum length of 2-3/4 inches. The MAX CN80/PAL can fire nails with a maximum length of 3-1/4 inches and is better suited for hardwood and recycled material.

Standard hand nail tools are not compatible with the Pallet PRO machine. The nail tools must be PAL for the machine to function.

Over-Sized Pallet Capabilities

The Pallet PRO pallet nailing machine standard build is capable of building pallets up to 60 inches by 60 inches. Should you need a longer or wider pallet, or both, the Pallet Pro is offered to build pallets up to 72 inches by 72 inches.


We stand behind our products and take care of our customers. When you place a service call, you’ll speak to a technician who knows your Pallet PRO inside and out.

If you’re located in the continental United States, our technicians will visit on-site to aid in the start-up process at no additional cost. We’ll also provide operator and maintenance personnel training.

The Pallet PRO carries a full manufacturer’s warranty on all motors, electronics, and pneumatic parts, as well as unlimited phone service2 to the original machine purchaser for the life of the machine.


For companies located in Canada on-site installation, start-up, & training can be added for a one-time fee of $1000.

Map of Canadian Provinces

Is your company located outside the United States and Canada and would like a technician to visit on-site to aid your start-up process and train personnel? Click the button below to fill out your details for a start-up quote.


Pallet Size24″ x 24″60″ x 60″
Stringer Height2-1/2″4-1/2″
Stringer Width1″3-1/2″
Deck Board Thickness3/8″1-1/8″

NOTE: Machine is capable of building wing pallets.

CAD Drawing showing the footprint and layout of the Rayco Pallet Pro

NOTE: The outfeed roll table may be placed on either side of the stacker at no additional cost, if requested pre-production.

Electrical RequirementsMachines are wired @ 230V, 3-Phase, 30A
Air Requirements34 SCFM @120psi [2 pallets/min. 1″ NPT connection]
Stacker Height14′
System Weight12,000 lbs.
Nail Size Range1-3/4″ to 3-1/4″
Nail Capacity3000 count nail coils

NOTE: Machine can be wired for other voltages for additional fee.

1 The Pallet Pro only requires a single operator, but optimal production may not be reached.
2 Phone support for machines not purchased directly from Rayco is available for a one-time purchase of $2,500.